
15TPH 5-effects structure Falling Film Evaporator for pineapple
juice concentrator
Falling film evaporator
Scope of application: Applicable to the food, pharmaceutical,
chemical, biological, environmental protection, waste recycling and
other sectors of the low-temperature continuous evaporation and
concentration, this evaporator has characteristics of high heat
transfer efficiency, short heating time of materials etc, so
especially suitable for heat-sensitive, foaming material etc.
Equipment composition:The evaporator, separator, condenser, heat
pressure pump, vacuum pump, product liquid pump, condensate pump,
operating platform, instrument and valve pipeline system etc.
Five effect and seven phases evaporator (Evaporation 13.6t/h)
1. Main technical specifications
Inlet thickness: 12brix
Inlet capacity: 17.78t/h
Evaporation: 13.6t/h
Outlet thickness: 61brix
Outlet capacity: 3.2t/h
Inlet temperature 25℃
Outlet temperature 5℃
Aroma temperature 9℃
Temperature for the first effect 89℃
Temperature for the second effect 79℃
Temperature for the third effect 68℃
Temperature for the fourth effect 58℃
Temperature for the fifth effect 48℃
Pressure for the first effect (Absolute Pressure) 0. 65bar
Pressure for the second effect 0. 45bar
Pressure for the third effect 0. 28bar
Pressure for the fourth effect 0.17bar
Pressure for the fifth effect 0.1bar
Pressure for steam 7-8bar
Steam consumption 3.5t/h
Inlet temperature for cooling water 30℃
Outlet temperature for cooling water 38℃
Circulation for the cooling water 250T/h
Temperature for ice water 2℃
Consumption for ice water 20T/h
Consumption for compressed air 5m³/h
Consumption for pump water cyclic utilization
Power for motors 57KW
Diameter 10000X6000X14000(LXWXH)
2. Equipment list for 13.6t/h five effects fall filling evaporator
Name | Specification | Material | Qty | Manufacture |
First effect | Shell - and – tube type, with distributing device, monoblock use SUS304, Φ900, thickness is 5mm, the heat exchanging tube use SUS316L | 316L +SUS304 | 1Set | Beyond |
Second effect | Shell - and – tube type, with distributing device, monoblock use SUS304, Φ900, thickness is 5mm, the heat exchanging tube use SUS316L | 316L +SUS304 | 1Sret | Beyond |
Third effect | Shell - and – tube type, with distributing device, monoblock use SUS304, Φ900, thickness is 5mm, the heat exchanging tube use SUS316L | 316L +SUS304 | 1Set | Beyond |
Fourth effect | Shell - and – tube type, with distributing device, monoblock use SUS304, Φ900, thickness is 5mm, the heat exchanging tube use SUS316L | 316L +SUS304 | 1Set | Beyond |
Fifth effect | Shell - and – tube type, with distributing device, monoblock use SUS304, Φ900, thickness is 5mm, the heat exchanging tube use SUS316L | 316L +SUS304 | 1Set | Beyond |
First separator | Tangent intubation should be connected with evaporator, with sight glass and CIP vent, separate the steam and liquid, material for the cylinder is SUS316, elliptical head, thickness is 6mm. | 316L | 1Set | Beyond |
Second separator | Tangent intubation should be connected with evaporator, with sight glass and CIP vent, separate the steam and liquid, material for the cylinder is SUS316, elliptical head, thickness is 6mm. | 316L | 1Set | Beyond |
Third separator | Tangent intubation should be connected with evaporator, with sight glass and CIP vent, separate the steam and liquid, material for the cylinder is SUS316, elliptical head, thickness is 6mm. | 316L | 1Set | Beyond |
Fourth separator | Φ1000X3500 ,tangent intubation should be connected with evaporator, with sight glass and CIP vent, separate the steam and liquid, material for the cylinder is SUS304, elliptical head, thickness is 6mm. | 316L | 1Set | Beyond |
Fifth separator | Φ1000X3500, tangent intubation should be connected with evaporator, with sight glass and CIP vent, separate the steam and liquid, material for the cylinder is SUS304, elliptical head, thickness is 6mm. | 316L | 2Sets | Beyond |
Pre-heater | Material of the cylinder is SUS304, thickness is 5mm, material of the heat exchanging tube is SUS316L | 316L | 2Sets | Beyond |
Plate heat exchanger | 316L | 1Unit | Beyond | |
Condensor | Hybrid structure, material of the cylinder is SUS304, thickness is 5mm, Φ900 | SUS304 | 1Set | Beyond |
Balance tank | 200L | 316L | 1Unit | Beyond |
Injector | 316L | 1Unit | CHINA | |
Flash evaporator | Φ1000X3000, material for cylinder is SUS316L, thickness is 6mm | 316L | 1Set | Beyond |
Feeding material pump (Double sealed) | Capacity: 20 m³/h Lift 36m, 11KW | 316L | 1Set | CHINA |
Material outlet pump (Double sealed) | Capacity 20 m³/h Lift: 26m, 5.5 KW | 316L | 4Sets | CHINA |
Cooling water pump (Double sealed) | Capacity 20 m³/h Lift: 26m, 4 KW | 316L | 2Sets | CHINA |
Outlet pump | Capacity 10 m³/h Outlet pressure: 1.0 MPa, 4 KW | 316L | 1Set | CHINA |
Sealing water pump | Capacity 5 m³/h Lift: 30m, 2.2 KW | SUS304 | 2Sets | CHINA |
Aroma recovery system | Include recovery tower and condenser etc. | 316L | 1Set | Beyond |
Operating platform | Q235 | 1Set | Beyond | |
Stainless steel pipes, manual valves, and pipe fittings | 316L,SUS304 | 1Set | CHINA | |
Instrument control cabinet | With Siemens PLC touch screen, fully automatic controlled | SUS304 | 1Set | Siemens |
Cable, cable tray | SUS304 | 1Set | CHINA | |
Digital thermometer, pressure gauge, vacuum gauge | Groupware | 12 Units | CHINA | |
Temperature sensor | PT100 | Groupware | 11 Units | JUMAO |
Differential pressure level meter | Groupware | 2 Units | LAMBO | |
Pressure transmitter | Groupware | 4 Units | LAMBO | |
Electromagnetic flowmeter | Groupware | 2 Units | E+H | |
Drain valve | Groupware | 2 Units | Spirax Sarco | |
Pneumatic butterfly valve | SUS304 | 1Set | ||
Pneumatic butterfly valve | SUS304 | 1Set | ||
Sugar concentration measurement unit | Groupware | 1Set | ATAGO Japan | |
Steam pressure reducing valve | Groupware | 1Set | Spirax Sarco | |
Steam adjusting valve | Groupware | 2 Units | Spirax Sarco | |
Pressure adjusting valve | Groupware | 2 Units | Spirax Sarco | |
Subtotal |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.